LVL Scaffold Boards

(Engineered Wooden Platform) OSHA Proof Tested

Product Overview

ALTRAD SPAR’s NZL PLANKS, LVL Scaffold Boards are engineered laminated veneer lumber (LVL) OSHA proof-tested platforms designed for industrial scaffolding and formwork applications. One plank is a product made from rotary-peeled pine hardwood veneers, bonded with phenol formaldehyde adhesive, and hot-pressed under controlled temperature and pressure to provide high structural strength and consistent mechanical performance.

The boards are certified for safety and deflection control of platforms by tests to BS EN 12811-1 Annex C, BS EN 13377, and Aramco GI 8.001 §5.2, providing confidence in their safety and compliance for steel platforms.

Key Features & Advantages

  • High Strength-to-Weight Ratio: Safe working load ≥ 2.5 kN/m² with minimal deflection.
  • Uniform Structure: Cross-laminated veneers reduce warping and splitting.
  • Fire-Retardant Coating: Complies with Class B flame spread per ASTM E84.
  • Water-Resistant Glue Line: Phenol formaldehyde bond tested per EN 314-2.
  • Anti-Slip Surface: Machined or sanded top with optional grit coating.
  • Dimensional Stability: Resists swelling and shrinkage under humidity.
  • Aramco & SABIC Certified: Fully compliant with scaffold platform requirements for non-metallic decks.

Technical Specifications

  • Base Material: Laminated Veneer Lumber (LVL) – Hardwood Core
  • Adhesive Type: Phenol Formaldehyde Resin (Waterproof, Exterior Grade)
  • Surface Finish: Sanded / Anti-Slip Grit Coated
  • Density: 640–700 kg/m³
  • Moisture Content: 10–12 %
  • Manufacturing Standard: BS EN 13377 / EN 14279

Dimensional Data

Item Code Width (mm) Thickness (mm) Length (mm) Weight (kg) Safe Load (kN/m²)
SP-LVL-2100 210 38 2100 10.8 2.5
SP-LVL-2400 210 38 2400 12.0 2.5
SP-LVL-2700 210 38 2700 13.4 2.5
SP-LVL-3000 210 38 3000 14.8 2.5

Structural Performance

Parameter Unit Result Reference
Safe Working Load (SWL) kN/m² ≥ 2.5 BS EN 12811-1
Ultimate Load kN/m² ≥ 3.75 ALTRAD SPARTest LVL2024-02
Modulus of Elasticity (MOE) MPa 9500–11000 BS EN 13377
Modulus of Rupture (MOR) MPa 70–80 BS EN 13377
Moisture Resistance – Pass EN 314-2 Class 3
Fire Rating – Class B ASTM E84

All ALTRAD SPARLVL boards are tested in accordance with Aramco and SABIC standards and are independently certified by SGS, TÃœV, and Intertek.

Compliance & Certification

Standard / Client Clause Requirement
Aramco GI 8.001 § 5.2 Non-metallic platform load & deflection
SABIC §9.4 § 7.3 Scaffold plank material compliance
BS EN 12811-1 Annex C Load class and test method
BS EN 13377 Clause 6 Mechanical property requirements
EN 314-2 Clause 8 Bonding quality Class 3
ASTM E84 – Flame spread ≤ 75 (Class B)

Quality Assurance (QA / QC)

Inspection Procedure:

  • Veneer visual grading (defect-free face veneers).
  • Glue line verification and press calibration check.
  • Dimensional inspection ± 1 mm.
  • Bending test sample for every production batch.
  • Coating adhesion and slip resistance check.
  • Final moisture and identification test.

QA/QC Verification Summary

Inspection Stage Method Acceptance Criteria Frequency
Veneer Inspection Visual No splits / knots 100 %
Adhesive Test Bonding Test EN 314-2 Class 3 Each Batch
Dimension Caliper ± 1 mm 100 %
Load Test Hydraulic Frame ≥ 2.5 kN/m² Quarterly
Coating Visual + Adhesion No peel / slip Each Lot
Marking Stamp / Label Batch + Year 100 %

Identification & Traceability

Each LVL board is heat-stamped and ink-printed with: ALTRAD SPARLVL BOARD | SIZE | LOAD CLASS 2.5 kN/m² | BATCH No. | YEAR, and includes a barcode/QR label linked to ALTRAD SPAR’s digital ERP database for QA tracking, ensuring full traceability.
It includes a barcode / QR for digital traceability in ALTRAD SPARERP.

Applications

  • Oil & gas plant scaffolding (non-sparking zones)
  • Petrochemical and refinery shutdown platforms
  • Construction and infrastructure scaffolding
  • Marine yards and shipbuilding access
  • Temporary flooring and formwork systems

Each LVL board is heat-stamped and ink-printed with:

ALTRAD SPARLVL BOARD | SIZE | LOAD CLASS 2.5 kN/m² | BATCH No. | YEAR It includes a barcode/QR code label linked to ALTRAD SPAR’s digital ERP database for QA tracking, enabling clients to verify product authenticity and quality history easily.

Maintenance & Inspection

Item Frequency Method
Visual Check Before each use Inspect for cracks, delamination
Moisture Check Every 6 months ≤ 12 %
Load Retest Every 3 years ≥ 2.5 kN/m²
Recoating As needed Apply an anti-slip finish
Disposal When damaged Replace immediately